Ghee Processing Plant
Ghee Processing Plant
The Ghee Processing Plant by EPIC is a fully integrated system designed for the efficient production of high-quality ghee from cream or butter. Equipped with advanced technology, it ensures precise temperature control, continuous operation, and hygienic processing, meeting industry standards for purity and flavor. From melting and clarification to separation and filtration, each stage is carefully managed to maintain the nutritional value and traditional taste of ghee. Ideal for dairy industries of all sizes, this plant offers energy efficiency, low maintenance, and consistent output to support large-scale production needs.
- Capacity: 200 TO 5000 LITER
The Ghee Production Process
Heating and Clarification
Melting the Butter
The butter is slowly heated. Traditionally, this is done in an open pan, but industrial plants use controlled-temperature stainless steel vats.
Separation of Impurities
As the butter melts, water evaporates and milk solids (proteins and sugars) sink to the bottom. The oil (clarified butter) rises, which is collected as ghee.
Filtration
The molten ghee is then filtered to remove any particulate matter or impurities. This ensures the ghee is pure and has a longer shelf life.
Technical literature suggests that careful temperature monitoring is critical at this stage to prevent overheating, which can affect the flavor and nutritional profile of the ghee .
Cooling and Storage
Controlled Cooling
The filtered ghee is cooled under controlled conditions to allow crystallization, which helps in achieving a smooth texture and extended shelf life.
Storage Tanks
Large stainless steel storage tanks are used for holding ghee, ensuring the product remains uncontaminated until it is packaged.
A modern ghee processing plant integrates several pieces of specialized equipment
Plant Infrastructure and Equipment
Cream Separator
To efficiently separate cream from milk.
Churning Units
Often mechanized to ensure the conversion of cream to butter.
Clarification Vats
These are designed to provide a consistent heating profile and to minimize the risk of scorching.
Filtration Systems
Automated filters that ensure purity and remove particulate matter.
Automation and Control Systems
These monitor temperatures, timing, and batch quality, reducing human error and optimizing production efficiency.
Investing in automation not only increases production efficiency but also improves product consistency and safety.
Quality Control and Packaging
Quality Control Measures
Microbial Testing
Routine laboratory tests are conducted to verify the absence of contaminants and to ensure that the product adheres to food safety standards.
Sensory Evaluation
Regular tasting panels and consistency tests help to maintain the flavor profile that consumers expect.